For nearly a decade I have been designing parts and products. From small businesses who are bringing something new to market to industrial facilities who need to retrofit new capabilities onto an existing piece of equipment. Using powerful software tools and modern rapid prototyping techniques I can ensure that you receive an exceptional design in a timely manner.
This product is an upgraded suspension link for the Surron E-moto. This part was identified as the failure point of the rear suspension system and would cause catastrophic damage to the shock when it failed. The primary design goals were to maintain compatibility with the most prominent shocks on the market, to make the part functionally indestructible, and to keep the costs as low.
I used multiple iterations of FDM 3D printing of both the new linkage and available shocks to check for fitment and compatibility without having to purchase each shock. No system is failure proof but by increasing the strength of this part and another readily available linkage upgrade the failure point was moved to the rear rim of the motorcycle. This has the advantage of being approximately a $300 repair instead of the $800+ for replacing high end shock and would be unlikely to fail completely allowing the rider to limp the bike home if failure does occur. Finally to reduce cost we used a commonly available Aluminum stock size and eliminated any unnecessary machining.
This design is a work in progress so the original design notes have been obscured. This product is a modular ring for a small jewelry producer. The primary design goal is for the product to be easily producible to a high degree of accuracy. This is so that the rings can be hand made while also being interchangeable. I’ll update this post as the project progresses.
This design is a 3″ FPV drone frame. The current designs on the market focus on ultra light weight and the hobby flying industry is moving towards more powerful drones that can handle the extra weight of more durable frames. The frame body was designed wider to protect the larger electronics of new HD video transmitters, The arms are thicker and as short as possible to prevent torsional flex with powerful motors, and the top plate has been algorithmically designed to cut weight while maintaining torsional stiffness.